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MHBS Hybrid Blender 20-extrusion series

The best of both worlds - A gravimetric dosing and blending solution with integrated continuous loss-in-weight technology to get the best out of your extrusion line.

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The MHBS 20-extrusion series is a hybrid solution developed to help manufacturers who want to improve their shot-to-shot blending accuracy while maintaining high throughput blending of main materials. It stands out on the market due to its innovative combination of gravimetric blending and gravimetric inline feeding, setting new standards for precision and accuracy in the blending industry.  

Configurable with up to six MDS Balances and specialized inserts, the MHBS Hybrid Blender is able to precisely dispense your most valuable additives with temperatures up to 70 degrees and a throughput up to 1600 kg/h. The MHBS blender achieves the highest possible accuracy by inline feeding critical additives directly into the pre-mixed material batch. The gravimetric dosing units equipped with our unique Balance technology deliver a remarkable 3x improvement in shot-to-shot accuracy compared to our MBS Blender.  

The MHBS Hybrid Blender offers plastic processors complete control over their production processes and consistently proves its value in various applications, including plastic packaging, construction, automotive and medical device production.  

Due to its key feature of inline feeding, the MHBS Hybrid Blender can significantly enhance batch uniformity, minimize de-mixing risk, and provide added traceability for critical additives. This translates to substantial material cost savings and reduced product rejects. 

The 20-extrusion series hybrid blender has all the functionalities of the regular 20-series blender, but includes a weighing mixing chamber resulting in an integrated continuous loss-in-weight extrusion control. This allows the plastic processer to measure the real-time throughput (feed capacity) of their extruder and track the consumption of materials. Also, it provides quick response to capacity variation of the extruder. When opting for a MHBS 20-extrusion series, it also automatically adjusts additive dosing from the MDS Balance units according to the extruder capacity variation. This solution provides the operator and line manager tools to get the best out of their extrusion line and brings major benefits to extrusion applications such as pipe, profile, cable, wire and sheet. 

The MBS Blender 20-extrusion series can be upgraded to a MHBS Hybrid blending system for optimal control over critical or expensive additives. This hybrid system combines gravimetric blending and dosing in one integrated system. 

Standard equipment  

  • Weighing bin with 7.5kg batch size   
  • 20-liter mixing chamber   
  • Hopper drains  
  • Easy weighing bin removal system 
  • Mixing chamber level-sensor air-purge  
  • Compressed air-gun system  
  • 8“ full color portable touchscreen controller  
  • Unique mixerblade   
  • Activated weighing mixing chamber resulting in an integrated Loss-in-Weight extrusion control​ 

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Ramp up your production speed

Faster production speed with higher blending throughput capacities.

Improve shot-to-shot accuracy

By inline dosing for full traceability and shot verification of your most critical additives.

Handle a wide variety of materials​

The stepper motors and dosing tools are capable of handling granules, free-flowing powders and regrinds.

Unique algorithms

For maximization of regrind consumption and minimizing the usage of expensive additives or colorants.

Reduce material segregation

Reduce the risk of material segregation in the mixing chamber and save up to 20% on your material costs.

Movacolor Modular Dosing Concept
Modular system

Add up to 6 gravimetric feeders for full control of low percentage components.

Increase accuracy

With gravimetric feeders for dosing your most expensive additives with up to 0.05% accuracy.

One portable touchscreen controller

Control your complete unit with one integrated touchscreen controller.

Capacity

Throughput up to 1600 kg/h*, Weighing bin capacity 6 liters, Mixing chamber capacity 20 liters, With overdrive mode

Accuracy

Up to 0,02%

Process

Injection molding, Extrusion, Blow molding, Compounding

Configuration

Configurable with 2-8 hoppers, Configurable with 1-6 MDS Balances (or other dosing units), Hopper loaders, Can be placed off-line, Optional real-time throughput measurement, Part of the Movacolor modular dosing concept

Communication

Modbus TCP/IP, Profibus*, Profinet*, OPC/UA*, Integrated hopper loader control, Alarm, Warning, Run 2x0-10 VDC or 4-20 mA Potential free, 24VDC or extruder tacho (0-30VDC)

Operation

8” full colour touch screen controller, Internal memory for static changes, Logging software for dynamic changes, Store up to 1000 recipies, Multilingual

Power

Supply: 230 VAC, 50 Hz or 115 VAC, 60 Hz, Consumption: 400 Watt maximum

Materials

Masterbatch, Regrind, Liquid, Powder, Up to 180 °C

Design

Modular, Stainless steel, Hoppers with easy drain system, High efficiency mixer, Compact and robust, Made in The Netherlands

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2-8 stainless-steel hoppers
MDS Balance for the Hybrid Blender Series
1-6 MDS Balances
Custom solution for handling material up to 180 degrees
throughput measurement of your main material
Extrusion edition
Bridge breaker for the blender series
Bridge breaker set
Multiple hopper loaders and support frames
Off-line frame with 100-liter bin
Cable management kit

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Frequently Asked Questions

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